If you have ever craved the irresistible taste of Arby’s but want to enjoy it from the comfort of your own home with a little added flair, then you are in for a treat with this Air Fryer Copycat Arby’s Beef Sandwiches Recipe. This dish perfectly mimics the bold flavors and gooey cheese goodness of the classic sandwich, while the air fryer gives it a delightful crispness that’s hard to resist. It’s quick, super satisfying, and ideal for anyone who loves a hearty, melty beef sandwich that tastes just right every single time.
Ingredients You’ll Need
These ingredients are simple but play essential roles in capturing the true essence of that iconic Arby’s sandwich. From the cheeses that create a creamy melt to the perfectly spiced beef and tangy sauce, each component contributes layers of flavor, texture, and color that will have your taste buds dancing.
- 6 slices American cheese: Provides the smooth, creamy base for that classic cheesy melt.
- ¼ cup shredded cheddar cheese: Adds a sharpness and color contrast to enrich the cheese sauce.
- â…“ cup milk: Helps melt the cheeses into a silky, pourable sauce that coats the beef beautifully.
- 1 lb thinly sliced deli roast beef: The star of the sandwich, tender and full of savory flavor.
- 4 onion buns: Brings sweetness and texture that complement the beef and cheese sauce perfectly.
- ½ cup ketchup: The base of the tangy copycat sauce, balancing sweet and savory notes.
- ½ tablespoon apple cider vinegar: Adds that signature tang you crave in Arby’s sauce.
- ¼ teaspoon paprika: Infuses a subtle smoky warmth.
- ¼ teaspoon garlic powder: Deepens the savory profile of the sauce.
- ¼ teaspoon onion powder: Enhances the sweet and aromatic qualities.
- Salt (to taste): Brings all the flavors into harmonious balance.
How to Make Air Fryer Copycat Arby’s Beef Sandwiches Recipe
Step 1: Whip Up the Copycat Arby Sauce
Start by combining the ketchup, apple cider vinegar, paprika, garlic powder, onion powder, and salt in a small bowl. This sauce is what brings that distinctive tang and warmth reminiscent of the original Arby’s experience. Set it aside for now, letting the flavors meld while you prepare the cheese sauce.
Step 2: Create the Cheesy Goodness
In a medium saucepan over medium-high heat, gently melt the American and shredded cheddar cheese together with the milk. Stir constantly to achieve a smooth, creamy texture that will coat every bite of beef. If the sauce feels too thick, don’t hesitate to add extra milk one tablespoon at a time to get the perfect pourable consistency.
Step 3: Assemble the Base of Each Sandwich
Take your onion buns and spread a generous layer of the copycat Arby sauce evenly across each one. This foundation layer is what will give your sandwich all its bold flavor and that familiar tangy zip.
Step 4: Pile on the Roast Beef
Layer the thinly sliced deli roast beef over the sauced buns. The generous piles ensure every bite is loaded with juicy, tender meat packed with savory goodness.
Step 5: Preheat and Prepare for the Air Fryer
Place your open-faced sandwiches into the air fryer basket in a single layer. Depending on the size of your air fryer, you might have to do this part in batches. Once arranged, drizzle the luscious cheese sauce evenly atop each stack of beef. This step guarantees that melty, gooey cheese that oozes perfectly over the meat and buns.
Step 6: Air Fry to Perfection
Set your air fryer to 320°F and cook the sandwiches for about 3 to 5 minutes. This quick cooking time heats the meat thoroughly, slightly toasts the onion buns to add a bit of crispness, and bubbles the cheese sauce just enough to be irresistibly melty. Keep an eye on them to avoid over-toasting, and you will have sandwiches that rival the real Arby’s in both flavor and texture.
How to Serve Air Fryer Copycat Arby’s Beef Sandwiches Recipe
Garnishes
While the sandwich is delicious on its own, adding a few garnishes can elevate the experience. Think crisp pickle slices placed on top for a vinegary crunch, or a sprinkle of freshly chopped parsley for a pop of color and freshness. Even a few rings of raw onion can add that touch of sharpness some people love with their roast beef sandwiches.
Side Dishes
Complement your sandwich with classic comfort sides like crispy curly fries or a simple coleslaw to add crunch and lightness. A side of sweet potato fries or a fresh green salad also balances the richness of the beef and cheese beautifully, making each meal feel complete yet not overly heavy.
Creative Ways to Present
For a fun twist, serve these sandwiches open-faced with a mini fork so guests can appreciate the layers and gooey cheese. Alternatively, try cutting the sandwich into smaller sliders for a party platter, letting everyone grab a taste of this crowd-pleaser. Wrapping them lightly in parchment paper gives a nostalgic diner vibe that’s perfect for casual meals.
Make Ahead and Storage
Storing Leftovers
Place any leftover sandwiches in an airtight container and refrigerate for up to 2 days. To keep the sandwich from getting soggy, you can separate the meat from the bun and the cheese sauce, then assemble again before reheating.
Freezing
While fresh is always best, you can freeze the sliced roast beef and cheese sauce separately in freezer-safe containers for up to one month. Avoid freezing the buns to maintain their texture. When ready to eat, thaw overnight in the refrigerator before reheating using your air fryer or oven.
Reheating
Reheat the assembled sandwich in the air fryer at 320°F for about 3 to 4 minutes until heated through and the bun regains some crispness. This method keeps the cheese melty and the beef juicy without drying anything out.
FAQs
Can I use a different type of cheese?
Absolutely! While American and cheddar cheeses create the classic texture and flavor, feel free to experiment with pepper jack for a little kick or Swiss for a nuttier taste. Just choose cheeses that melt smoothly for the best result.
Can I make this recipe without an air fryer?
If you don’t have an air fryer, you can use your oven broiler instead. Arrange the sandwiches on a baking sheet and broil on medium-high for 3 to 5 minutes, watching closely to toast the buns and melt the cheese sauce without burning.
Is the deli roast beef pre-cooked or do I need to prepare it?
The thinly sliced deli roast beef is pre-cooked and ready to use, making this recipe super quick and easy. Just layer it on the buns and let the air fryer heat it through perfectly.
How spicy is the copycat Arby sauce?
This recipe keeps the sauce mild and tangy, true to the original. If you prefer a touch of heat, you can add a pinch of cayenne pepper or a few dashes of hot sauce to customize the flavor.
Can I double the recipe for a larger group?
Yes! Just double all the ingredients and cook the sandwiches in batches if your air fryer basket can’t fit them all at once. Each batch will still come out just as delicious and melty.
Final Thoughts
This Air Fryer Copycat Arby’s Beef Sandwiches Recipe is a total game-changer when you want that nostalgic sandwich experience without leaving your kitchen. The ease, the flavors, and the melty cheesy goodness all come together beautifully with the help of your air fryer. Trust me, once you try this, it will become a go-to comfort food that you’ll be excited to share with friends and family over and over again. Give it a whirl and enjoy every delicious bite.
